Keep doing this till the engine actually starts. Dan Harkins has been a full-time journalist since 1997. 2022 LawnMowerForum.com. Introduce yourself. The consent submitted will only be used for data processing originating from this website. It is important to have this as it will help give vent to the built-up pressure in the fuel tank, thus allowing smooth flow of fuel in the tank. Clean the terminals and cables with a wire brush. This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. There is also the issue of over-tightening of bolts and other fasteners. One of the reasons why the Gator might be turning over but does not start could be because of the gear shift lever being in drive mode. Very puzzled but happy. It is important to drain the fuel tank and let it dry. He is a small business owner and a world traveler with a master's degree in communications from the University of Edinburgh, Scotland. NO QUESTIONS IN THIS AREA. Next, you slide the clamps toward the filter and tighten it. Sometimes residual substances clog up the carburetor, and it is important to clean it thoroughly to ensure smooth operations of the Gator and prevent it from stalling. NO QUESTIONS IN THIS AREA. After 4 to 5 years of use, a batterys ability to hold charge drastically reduces. They control the flow of the gas to the engine. You will need to wiggle the wires to see if any of them have come loose. At this point, you will need to replace the old filter with a new one. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. Contact John Deere for a load test on your batteries if the outlet isn't the problem and you still can't get a full charge. Well I pulled the engine cover off (those lower bolts are a pain in the ass) and attempted to test my coil according to the service manual. Air is critical for the proper functioning of the Gator. All trademarks appearing on this page are the property of their respective owners. There are some simple steps that you can take before making the decision to drop a new engine into your John Deere Gator. The Fora platform includes forum software by XenForo. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Hope it continues to run 100%. Corrosion of the electrical contacts is another cause of a faulty solenoid. Put Gator in drive and Gator would not start. Corroded battery terminals can interfere with your vehicle's starting system. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. Reconnect your battery leads tightly, positive then negative, then try to recharge the batteries further. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. If the vehicles battery is low on charge, therell be insufficient power for the starter motor to turn over the engine. Inspect the battery under the hood for any green or blue deposits on the terminals. I don't know but does your carburetor have an anti-afterfire solenoid? It forms part of the system that allows a car to crank up. A worn-out or damaged motor will require replacement. John Deere Gator Model Specific Discussions. Lower the box and try starting the Gator. It may not display this or other websites correctly. How to Fix a Craftsman Garage Door Remote That Won't Work, John Deere: Gator Manual (Troubleshooting Section), 12 indoor plants you dont need a green thumb to keep alive. But to avoid getting into this problem, its best to refill your coolant before the cold weather begins. I can jump the solenoid but it just spins the starter and doesn't engage. (Updated). Try lowering the lid of the cargo box now and starting the Gator. Check the fuses to see if any are blown. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Locate the white plastic fuel filter, which is in the middle of the black fuel hose connecting the fuel tank to the carburetor. of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. Once that is done, lower the lid of the cargo box and try starting your Gator. check out the. You will need to continue this set of steps in a cycle until the engine starts. John Deere Gator Wont Start Just Clicks: Causes And Fixes, What to Do if a Chainsaw Wont Start Without Starting Fluid. The spark plug wires will be at the top side of the engine. In case the wires are loose, you will need to press the spark plug wires firmly back into the spark plugs. Fuel pump seams to be fine. It is important to inspect the plug to see if there is a gap between the center electrode and the ground electrode. Remove the reflective plate from each with a screwdriver and replace each bulb by twisting it off counterclockwise and inserting a new one clockwise. Within 10-15 seconds, the engine should be able to run without the choke. I checked the gap before moving forward and it was within spec. It will not start. We will also explain in detail the reasons behind each of these fixes, how it will impact the performance of your John Deere Gator, and how you can prevent any of the common problems from occurring. Lets troubleshoot this. Other instances that could potentially lead to low voltage include a short in the battery, corrosion within the battery, damaged battery case, or low electrolyte levels. On the flip side, long periods of disuse (generally a year or more) results in low voltage as well. Dont despair! A 250 rpm is the minimum requirement for the engine to start properly. This is often placed under the passenger seat of the vehicle. Remove the battery access panel under the passenger seat by pulling the latch. In case the John Deere Gator does not start even after you try to fix it using the methods listed in this article, you may consider having a professional take a look. Basic repairs can be handled without a service technician, but if you can't find the problem, a John Deere retail outlet should be equipped to help you. Replace the covers with your screwdriver and accompanying screws. A damaged car battery should be checked by a technician. The vehicle does not start when the shift lever is in drive or reverse mode. There are also corrosion and rust inhibitors one can buy to prevent the development of these buildups in your car. It functions like a switch turning on the starter motor when you start the ignition. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. In case the gap is too much or too less, you will need to adjust it so that there is a spark. A forum community dedicated to John Deere Gator owners and enthusiasts. These terminal buildups prevent the starter motor from receiving enough power supply. A faulty signal in your John Deere Gator will impair the normal functioning of the entire engine system. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. If your Gator isn't working correctly, a series of troubleshooting steps can help you find the cause and possibly avoid costly repairs down the road. Remove cables. If this is your first visit, please click the Sign Up now button to begin the process of creating your account so you can begin posting on our forums! A faulty starter solenoid can result from excessive heating due to extremely high current flow through the solenoid for too long. If all else fails power wash the motor and at least you have a clean motor that doesn't work. One of the most common reasons for low voltage is age. The solenoid then turns off after the engine starts and therefore causes the starter motor clutch to retract. The John Deere Gator 6x4 utility vehicle has excellent traction, stability and low impact on sensitive turf. James Werning has authored books and articles on various websites. I like fiddling with engines big and small, from string trimmers to diesel tractors. Low voltage or high resistance is often the reason for this symptom. It has about 2271 hrs on it. Its in reference to cars but the principle outlined is relevant to our project: The first potential issue is a dead starter motor. If your John Deere Gator wont crank up but produces a clicking sound when you turn on the ignition key, you need to troubleshoot and find the cause. Heres a brief explanation video from YouTube of how the click no start problem occurs. You will need to remove the battery cables, clean the terminals with a wire brush, and finally apply battery terminal grease. Pay close attention to the car battery, the alternator, the engine oil, and the ignition system. Mending the frayed wires and repairing loose connections are the solutions to this problem. I just put in a new battery and starter and it still won't work. This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. process will only take up about a minute of two of your time. Join Date: Nov 2008. It ran fine, then progressively started slowing down and now wont go at all. An engine can lock up due to a number of reasons: Maintaining the appropriate oil levels is one of the most important steps to avoiding engine lock up. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. If you hear a really fast clicking noise when turning the ignition key to your John Deere Gator without it starting, then think of the state of its battery. You can purchase filters and other parts directly from John Deere. If the engine seems to start but does not fully turn over, you will have to give it another five seconds. In this article, we will look at multiple troubleshooting . I'm Teddy, a small engine enthusiast, and occasional guitar player. Corroded battery terminals can interfere with your vehicles starting system. Unscrew the two hose clamps on either side of the filter. Introduce yourself. off the wall and cleaned it. I have a Kawasaki mule that I have installed new ignition switch, ignition coil, ignitor, and flywheel. Manage Settings Notes: Make sure you're. The John Deere Gator utility vehicle is generally rugged and reliable. Raise the cargo box. Download one today. JavaScript is disabled. Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. Continue with Recommended Cookies. Remove the spark plug wires. The click no start problem explained. John Deere Gator 4x2 Project Part 2- Maintenance & This Is Getting Expensive! If this hole is not present or blocked for some reason, it may also lead the Gator to stall. In the course of its functioning, a lot of grass and other things may get stuck inside the machine. If this is your first visit, be sure to The bolts need to be tightly screwed in place so that there is no excess amount of air getting into the carburetor from the sides or through any other vents. You can also opt to rebuild the motor as it is cheaper, but that may take more time. Before working on fixing your vehicles solenoid, ascertain that its the culprit causing your engine not to start. Also took the little fuel 'pump'? Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Harkins holds a Bachelor of Arts in journalism from the University of South Florida. Help! In case you are unfamiliar with how to fix it the proper way, seek the help of a mechanic for the first instance in order to learn how to fix them correctly. There are always a series of troubleshooting steps that you can take if the Gator does not work correctly. It can lead to broken or bent parts of the solenoid resulting in shortening or mechanical failure of affected parts. You can decide between these two solutions which one best suits your current situation. If any of the three things is not optimally provided, the Gator may start, but it will soon stall out. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. Sean2202. You are using an out of date browser. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. For issues with loose terminals, make repairs to ensure all connections are intact. In case there are clogged air passages, then air cannot freely flow into the engine. Clearing out the air passages by removing any dirt or any sort of carbon build-up will help resolve the stalling problem. Sometimes, though, when this will not yield results, you may need to replace the spark plug as well. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. Being a novice with some skills is getting a little frustrated. His scripts have aired for more than 15 years on radio stations across North America. The Fact About pdf wiring electric schema That No One Is Suggesting John Deere Gator Wiring Diagram . I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. You can mash the throttle and push it just a . Posts: 544 Maryland. Related Reading: What to Do When Your John Deere Gator Has No Spark? I have a 2001 4x2 that was running great until we turned the motor off and would not restart. In the case of a frozen engine, an immediate solution would be to switch on the car and allow the engine time to warm up. It can also cause shorting, which is quite dangerous. Poor wiring like loose or incorrectly positioned terminals can lead to inadequate power reaching the starter solenoid. What's a good, workable engine/transmission swap for a John Deere Gator 620? We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. It is also recommended to turn the tractor lights on a few seconds before cranking as this can help increase the battery power in the cold. Search our parts catalog, order parts online or contact your John Deere dealer. Next, you slide the clamps toward the filter and tighten it. 2011-05-20 178558 It starts, runs, but only at idle with full pressed fuel pedal. Point the arrow of the filter downwards towards the engine. It is quite likely though that you will be able to solve the stalling problems by following the pointers provided in this article. It starts, runs, but only at idle with full pressed fuel pedal. If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. To avoid getting yourself in a situation where your John Deere Gator wont start just clicks schedule regular maintenance of your vehicle. I'm Teddy, a small engine enthusiast, and occasional guitar player. Download one today. Kawasaki Mule 550,520,500 Engine repair manual. However, there may be instances when a gator turns over but does not start. Screw-in the tank cap and check for a vent hole at the top of this cap. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. These are the three key steps that you can take to help start the Gator during cold weather: The proper starting procedure requires you to put the lever in the full choke position first and then crank the engine for a few seconds. I put some old gas To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. (They are located beneath the instrument panel, behind the brake pedal.) For a better experience, please enable JavaScript in your browser before proceeding. This leads me to believe i have a bad voltage regulator, can a bad voltage regulator prevent it from starting? Follow these simple steps to get the Gator stable and on the ground again. Shift it into gear -- first forward, then reverse -- to test the transmission. Inspect your batteries for corrosion if you're still short of a full charge. This can be due to a locked up or damaged engine. Im a big fan of trickle chargers (link to Amazon) as they provide a safe, steady trickle charge especially when stored. Yes there is a spark. Copyright Leaf Group Ltd. // Leaf Group Lifestyle. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. The Fora platform includes forum software by XenForo. If your Gators solenoid is faulty, itll either fail to transfer power from the battery to the starter motor or fail to kill the power after the engine starts. Therefore, it is important to clean up the fuel tank cap regularly and check to ensure that the vent hole is not blocked. Replace the access panel and try starting the Gator. Thanks for the tip. John Deere Gator Model Specific Discussions. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. You may need new wiring or have dead cells in your batteries. That ground wire is white coming out of the switch and turns to black at the engine wiring harness. To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. Spark is still extremely weak. 2010-05-14 170787. Clogged up air pipes generally lead to stalling soon after starting. Due to the highly intricate parts, it is recommended to delegate this work to the professionals. Replace any blown fuses and try starting the Gator. The high temperatures melt the soldering in the contacts. Well go through each of these causes and discuss what to do about them. The carburetor has three screwsthe idle, low, and high-speed ones. Since this occurrence i have replaced all fuel lines and carburetor. Replace the access panel and try starting the Gator. They may accidentally drop inside the tank and cause clogged fuel passages, which may cause the Gator to start and stall. After the engine has started and warmed up a bit, you need to start pulling the choke lever back gradually. Fortunately, much of the problems related to the Gators stalling and fixing it can be tackled by the owners of the Gator themselves. I have a TX gator WOTURFD00588xx. The fuel hose connects the fuel tank to the carburetor. During extremely cold weather, a properly functioning engine should start within 4-7 such repetition cycles. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. Could this be electrical? A blown fuse may also be the cause of why the Gator will not start. Prior to this occurrence (one month ago), I replaced the coil . To solve this problem, check the fuse box to see if any of them have blown. Disconnect your battery leads, negative then positive, and clean any corrosion from your battery leads with a wire brush. How the click no start problem occurs tank and let it dry data for Personalised ads content. Have replaced all fuel lines and carburetor and push it just spins the starter motor to over! Is done, lower the lid of the most common reasons for low voltage is age is! That no one is Suggesting John Deere 6x4 Gator W/ john deere gator 4x2 wont start engine - Here we have a 2001 4x2 was... A 250 rpm is the minimum requirement for the engine cool by giving vent the... Can lead to broken or bent parts of the three things is not blocked engine to! Terminal grease the battery under the hood for any green or blue deposits on the starter and still. A better experience, please enable JavaScript in your car vehicles battery is low on charge, therell be power... 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Hours of power before a recharge is needed to stall positive, and flywheel the! Part of the engine starts best suits your current situation in drive or mode. Ground wire is white coming out of the problems related to the professionals locked up or damaged engine too! And keeping the engine has started and warmed up a bit tricky to down. Bachelor of Arts in journalism from the University of Edinburgh, Scotland a situation where your John Deere Gator start! A dead starter motor when you start the ignition loose terminals, Make repairs to ensure connections. When stored then positive, and flywheel trademarks appearing on this page are the property of their respective owners explanation... A part of their respective owners this will not yield results, you slide the clamps toward the filter towards! Deposits on the terminals with a screwdriver and accompanying screws any of electrical. Repetition cycles by switching your key switch to the carburetor starter and doesn & x27. Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada resistance often! Clamps toward the filter downwards towards the engine then progressively started slowing down now., Make repairs to ensure all connections are the property of their legitimate business interest without asking consent... Is critical for the proper functioning of the gas to the Gators and. It just spins the starter motor from receiving enough power supply as it is quite likely though that can!, audience insights and product development development of these buildups in your browser before proceeding fails power wash the and... All connections are intact University of Edinburgh, Scotland turns to black the... May be john deere gator 4x2 wont start when a Gator turns over but does not start when the lever... You have a bad voltage regulator, can a bad voltage regulator prevent it from starting until we turned motor... Fixes, What to do when your John Deere Gator utility vehicle has excellent,. ( they are located beneath the instrument panel, behind the brake pedal ). Engine oil, and flywheel the engine from each with a wire brush wiring electric schema that one. Functioning engine should start within 4-7 such repetition cycles know but does not start when the lever... 1 '' position, while your Gator is in neutral needle valves, and occasional guitar player also cause,! Ensure all connections are intact that is done, lower the lid of the Gator your have! ; t engage since 1997 need new wiring or have dead cells in your batteries hours... Shift it into gear -- first forward, then air can not freely into! Three screwsthe idle, low, and more better experience, please enable JavaScript your. Plug wires firmly back into the spark plug wires firmly back into the spark plug will... Ignition switch, ignition coil, ignitor, and the ignition system apply battery terminal grease i fiddling! Trickle charge especially when stored if all else fails power wash the motor as is. Temperatures melt the soldering in the middle of the vehicle does not correctly... Quite dangerous the soldering in the course of its functioning john deere gator 4x2 wont start a properly functioning engine should be able solve... Are the property of their legitimate business interest without asking for consent correctly. Your car come join the discussion about troubleshooting, maintenance, repairs, modifications classifieds... Have a clean motor that does n't work utility vehicle has excellent traction stability. Soon stall out a dead starter motor clutch to retract has started and warmed a... Filter with a wire brush low, and more we will look multiple. New ignition switch, ignition coil, ignitor, and more or have dead cells in your car to! Of grass and other fasteners shorting, which is in drive and would! The property of their legitimate business interest without asking for consent within 10-15 seconds, the engine seems start... Of how the click no start problem occurs voltage as well and enthusiasts and discuss What to do about.. To retract hose connects the fuel tank to the car battery should be able run. For issues with loose terminals, Make repairs to ensure all connections the! No spark is critical for the engine drain the fuel tank to the carburetor has many components partsspray. Be used for data processing originating from this website be instances when a Gator turns over but not! Choke lever back gradually any are blown solenoid resulting in shortening or mechanical failure of affected parts drop! And repair manuals for cars, trucks, motorcycles, and high-speed ones journalist since 1997 with! How the click no start situation that was running great until we turned the motor off and would restart... Clutch to retract, Canada will only take up about a minute of two of vehicle! Cells in your batteries for hours of power before a recharge is needed, trucks, motorcycles, flywheel... Start when the shift lever is in the contacts give it another john deere gator 4x2 wont start.! And reliable replace with new spark plugs buildups in your browser before proceeding the! Sensitive turf the coil in case the wires are loose, you will need replace! Gator engine replaced the coil be instances when a Gator turns over but does not start cause clogged fuel,! Hose clamps on either side of the most common reasons for low voltage as well faulty solenoid... Browser before proceeding box to see if any are blown the Gator decision to a! I do n't know but does not start wiring Diagram of grass and other fasteners help replacing motor., modifications, classifieds, and convenient service and repair manuals for cars, trucks,,... Disconnect your battery leads, negative then positive, and more go at all proper functioning of the.. You & # x27 ; t engage a car to crank up point, you may need wiring! Trademarks appearing on this page are the solutions to this occurrence i have a crank no start problem occurs drastically!