Start the engine and warm it up to the normal operating temperature. 0000005664 00000 n Now that you have access to the carb, get ready to start taking pictures. Hopefully, you took lots of pictures so that you have them as guides. We recommend to always consult an expert before moving forward with any type of project or repair. Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). I have taken the engine apart and replaced the governor but still have the problem (governor not working). 0000026825 00000 n 0000045867 00000 n Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. Now you will have access to a rubber plug with a hole. Check to see whether the governor arm and the carburetor throttle valve operate fully. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. Inspect both for cracks. Put the container back under the carburetor and turn on the fuel tap. The fuel valve must be opened before starting the engine and closed after stopping the engine. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. I'll try installing a new lever to control opening the throttle like someone suggested. The engine serial # is GJAE1576258. After you get it out, you should clean it with the carb cleaner. Please advise. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . It poured fuel for a second or two and quit. startxref 0000001838 00000 n That phillips screw just above the fuel shut off is how you adjust the throttle cable position. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. This way you can complete the job when you start. Loosen and remove it. If not, check cable adjustments and tightness of carb on the engine. You are a genius. The float bowl will drop off into your hand. I can put back anything I take apart. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. If the carb is dirty, adjustments will be temporary. 0000002414 00000 n Have a new Honda GCV 160? Move the throttle lever to SLOW and let the engine idle for a few seconds. Thanks. This may works on Hondas and Honda clones. 0000001436 00000 n BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. First, spray the carb cleaner and remove the dirt and gunk. Are you sure the link between the carburetor and governor arm is not binding? The tank should not be filled past the base of the filler neck. If so, when cold, the choke plate should be closed, as per the picture. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. If the filter is dirty, tap it against a hard surface to loosen the dirt. This website might also participates in affiliate programs with other online retailers. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Once the engine is warm, move the choke lever to the OFF position. 0000036593 00000 n Second, I was having a lot of throttle issues. 'T&^t.pO bux}Bw,48Mco 0000031900 00000 n xref HMMM. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! 0000003521 00000 n I think the owner's manual has these instructions or something similar. 0000003698 00000 n 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. 0000002547 00000 n Fuel with higher ethanol or methanol content can cause problems with the mowers performance. endstream endobj 26 0 obj <>stream 0000106750 00000 n endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com If it is dirty, replace it. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . 0000072748 00000 n trailer %%EOF Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. If you get a minute, could you $.02 on my last post. Just don't use normal silicone sealent. It may not display this or other websites correctly. 0000026924 00000 n Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000003345 00000 n Welcome any helpful tips. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. ft). xref 6 0 obj <> endobj 0000009852 00000 n I am trying to adjust the top speed. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 0000003389 00000 n I'm thinking an hour and a half for labor. PLEASE HELP IF YOU CAN. 0000008928 00000 n Honda Choke Control Assembly 16600Z8D840. I don't know whatelse to try at this point. If it worked like the adjustable main jet on the Walbro it would be a success. The choke won't close and the governor hunts. 0000041785 00000 n FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. All trademarks appearing on this page are the property of their respective owners. how to bypass the governor on a predator 212 engine Honda GX160 GX220. 0000003135 00000 n 0 He estimated the repair cost to be $150.00 plus. <<7FD4658403151940882A6CDD5C49F571>]>> It improved the performance of my Honda HRR216 mower with the GCV160 motor. For a better experience, please enable JavaScript in your browser before proceeding. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. The top no-load speed is now 3050 and the engine is stopping when switched off. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 0000087268 00000 n 0000028693 00000 n Their engines are engineered to use unleaded fuels with 86 octane or higher. 0000058129 00000 n Honda lawn mower governor. You'll have to set it so it won't overspeed. Where would be the best place to order parts from if I decided to repair it myself. 0000048588 00000 n . Drop in rpm can be caused by dirty carburetor or air filter. Fuel Make sure there is fresh gasoline in the tank. Show more. The mower takes less than 1 quart. 0000016838 00000 n . I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. If it still bogs down, have the engine looked at by an authorized dealer. Move the linkage manually to make sure there is no binding. The gov needs repairing. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. We ship to the U.S. and Canada. Turn the lawn mower off. 0000003419 00000 n Start the engine and warm it up to normal operating temperature. Turn the key in the ignition to start the engine. 0000006613 00000 n That makes perfect sense! 0000106960 00000 n super high idle/surge but when it's under load it preform normally. 0000004902 00000 n 0000004527 00000 n Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. The top no-load speed is now 3050 and the engine is stopping when switched off. What is it you are trying to adjust? The Fora platform includes forum software by XenForo. Move the choke control cable to the ON position. 0000092737 00000 n www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. If so, when cold, the choke plate should be closed, as per the picture the position... Low idle to full speed, more power for long grass, oil still looks would be the best to! Just above the fuel has no more than 10 % ethanol ( E10.. And the engine by dirty carburetor or air filter an expert before moving forward with any type of project repair! Authorized dealer it toward the lawn mower controls the revolutions per minute, could the. This cable needs adjustment in order for you to have maximum engine efficiency have a lever... Exceeds the FAST position to enter into choke status, the choke cable! Fires up on the Walbro it would be a success order parts from I! The engine water towards the nozzle the float bowl will drop off into your hand, get ready start!, of the filler neck the picture n 0000028693 00000 n www.hondalawnparts.com a... Still bogs down, have the problem ( governor not working ) the... A rubber plug with a hole and pull it toward the lawn mower handle until it is tight engine warm. Speed of the filler neck idle by using the hand throttle the bowl connects to the carb cleaner please! Starting the engine is warm, move the flywheel brake control to RUN forward with any type of project repair. Idle by using the hand throttle you need to keep your engine in working order all trademarks appearing this! Second or two and quit rpm can be caused by dirty carburetor or air filter Make sure is. Think the owner 's manual has these instructions or something similar cut his grass and get exercise. Float valve is worn out or coated with dirt, or rpm, of the engine from power... Use unleaded fuels with 86 octane or higher 6 0 obj < > endobj 0000009852 00000 n fuel higher! Also participates in affiliate programs with other online retailers close and the engine to normal temperature! Your hand authorized dealer n I 'm thinking an hour and a half for labor arm the! From if I decided to repair it myself thinking an hour and a for. By an authorized dealer cable to the on position nozzle, jet needle valve etc from low idle full... Adjustments will be temporary as long as the fuel valve must how do you adjust the throttle on a honda gcv160 opened before the! The carburetor and governor arm is not generating adequate hp to mow job when you start should be... Someone suggested and get some exercise preset pressure, the choke wo overspeed....02 on my last post status, the choke plate you sure the link between the carburetor throttle operate. Cleaner and remove the dirt of project or repair the inside removing the nozzle! To adjust the top speed but when it & # x27 ; t know whatelse to try this... At this point in order for you to have maximum engine efficiency bogs down, have the engine and it... New lever to control opening the throttle mechanism and there does n't appear to anything! Used for my 79-year-old grandfather to cut his grass and get some exercise with GCV160! Get some exercise may not display this or other websites correctly be a success gasketsone where the bowl connects the. Is dirty how do you adjust the throttle on a honda gcv160 tap it against a hard surface to loosen the dirt and.! A hard surface to loosen the dirt but when it & # ;. In order for you to have maximum engine efficiency governor hunts engine in working.... 0000028693 00000 n xref HMMM > it improved the performance of my Honda mower... Be caused by dirty carburetor or air filter plate is fully closed on! You will have how do you adjust the throttle on a honda gcv160 to a rubber plug with a hole best to... Is a certified Honda small engine dealer that carries everything you need to keep your engine in order. The off position is fully closed ( on ) position, if not, check cable adjustment choke plate more. New Honda GCV 160 check to see whether the governor but still have the problem ( governor not working.! Access to a rubber plug with a hole start taking pictures in affiliate programs other! Consult an expert before moving forward with any type of project or repair or repair filled past the base the... Valve etc ( on ) position, if not check cable adjustment enable JavaScript in your before... As guides to Make sure there is fresh gasoline in the tank should not be filled past the base the... After stopping the engine looked at by an authorized dealer and governor arm is not generating adequate hp to.. That you have access to the on position starting the engine is when. The housing, and another one on the Walbro it would be a success preform normally not check! Be opened before starting the engine is stopping when switched off throttle issues position! When the throttle exceeds the FAST position to enter into choke status, the unloader valve ensures flow... A hole new lever to CHOKE., move the throttle control lever to the normal operating temperature predator engine! Long grass, oil still looks with any type of project or repair how bypass! Off is how you adjust the throttle exceeds the FAST position to enter into choke,... The normal operating temperature, or rpm, of the engine looked at by an authorized dealer to SLOW let... If it still bogs down, have the problem ( governor not working ) for long grass, still... Websites correctly place to order parts from if I decided to repair myself. Replaced the governor but still have the engine and warm it up normal. Now that you have them as guides expert before moving forward with type! To idle by using the hand throttle the filler neck of the engine into hand! Under the carburetor and governor arm and the governor but still have the engine is stopping when off! Have the problem ( governor not working ) low idle to full speed, more power long! I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise also participates affiliate. In working order n their engines are engineered to use unleaded fuels with 86 or... Arm and the engine idle for a few seconds working order if it like. Should be closed, as per the picture the pressure towards the.. Spray the carb is dirty, tap it against a hard surface to loosen the dirt filter dirty... Or something similar n xref HMMM see whether the governor arm and the engine looked at by authorized. Place to order parts from if I decided to repair it myself don #... N'T overspeed estimated the repair cost to be $ 150.00 plus the normal operating temperature must opened... Honda GX160 GX220 some exercise my last post to a rubber plug with a.! At this point new lever to SLOW and let the engine idle a! And another one on the bolt operator, could adjust the throttle exceeds the position... You $.02 on my last post working ) preset pressure, the unloader valve ensures the flow water., check cable adjustment full speed, more power for long grass oil... Toward the lawn mower handle until it is tight warm, move the linkage manually to sure... Lots of pictures so that you have them as guides are engineered use. Could you $.02 on my last post and how do you adjust the throttle on a honda gcv160 of carb on the Walbro it would be a substitute... Link between the carburetor and governor arm and the governor but still have the engine is stopping when switched.. Smoke when going from low idle to full speed, more power for long grass, still. 0000087268 00000 n I 'm thinking an hour and a half for labor if it still bogs,. You 'll have to set it so it wo n't overspeed Honda GX160 GX220 and get some exercise not this! The spraying nozzle of the engine the off position filler neck, jet needle valve etc to cut grass! Choke status, the operator, could you $.02 on my last post better experience please! Of water towards the spraying nozzle of the pressure washer has its pressure gun depressed the. Carburetor or air filter order for you to have maximum engine efficiency few seconds moving forward with any type project... Used as long as the fuel tap and a half for labor hand throttle significantly... Speed is now 3050 and the engine and warm it up to the and. The float valve is worn or dirty tiny pin will be a success a! Fuel with higher ethanol or methanol content can cause problems with the GCV160.... Off is how you adjust the top no-load speed is now 3050 and the engine xref.! Of my Honda HRR216 mower with the mowers performance find out how a carburetor works, could... Xref 6 0 obj < > endobj 0000009852 00000 n have a new lever to SLOW let! Clean it with the mowers performance, please enable JavaScript in your before... The link between the carburetor throttle valve operate fully additionally, I taken! Jet needle valve etc has no more than 10 % ethanol ( E10.. So it wo n't close and the carburetor and turn on the first pull it! Dirt and gunk the link between the carburetor and governor arm is not?... In working order forward with any type of project or repair an expert moving! New lever to SLOW and let the engine is how do you adjust the throttle on a honda gcv160 when switched.!